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Industrial Automation: The Role of Industrial Control Systems
How sensors, controllers and actuators form a control loop, and how operator screens, supervisory software, networks and business systems build on that loop.
Automation and Operations
PLCs, SCADA, networks, robots and smart factory building blocks.
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How sensors, controllers and actuators form a control loop, and how operator screens, supervisory software, networks and business systems build on that loop.
A step-by-step planning guide for a predictive maintenance program: choosing assets, selecting sensors, setting baselines, writing alert rules and assigning roles.
What a smart factory is, why connected and data-driven operations appeal, and the general stages a company usually goes through when moving toward one.
A general guide to factory network design: layout, device connectivity, security zones and data flow for the network side of a smart factory.
What programmable logic controllers do, how they replaced relay wiring, and the practical benefits and limits of using them to run machines and processes.
How operator interface screens show process status and accept commands, and what makes an industrial display clear, safe and easy to use.
An overview of the wired and wireless networks linking controllers, drives and sensors, and why reliability, determinism and segmentation matter on the plant floor.
The common types of industrial robot arms, such as articulated, SCARA and delta, and the welding, handling and assembly tasks they perform on production lines.
How supervisory control and data acquisition collects data from many remote sites, handles alarms and differs from a single machine screen.
How IIoT sensors and gateways bring machine data online, which kinds of data are collected, and what a plant can realistically do with it.
What scheduling, maintenance management and monitoring software each do in a plant, how they differ, and how to choose and introduce them sensibly.
A general look at where robotics has progressed: machine vision, easier programming, mobile robots and safer human-robot cooperation, with realistic limits.
Why connected control systems need network segmentation, access control and patching, and how plants approach industrial cybersecurity in general terms.
A cross-industry view of what control systems do, from continuous process plants to discrete assembly lines and the many sectors in between, in plain terms.
A factory-floor view of the layers of control, from field devices and machine controllers up to supervisory software, and how they coordinate production.
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